Tilt Switch Probe
Tilt switch, also known as chute level sensor, is an important product that calculates both the density and spill slope of many fluid materials used in the industrial field during flow. Tilt level control, also known as tilt switch, is frequently used in conveyor belts. This product, which determines and detects many points such as the rate that the spilled fluid material covers on the conveyor belt, namely its density, spillage rate, is very common in the industrial field.
It is possible to gain an advantage in the industrial field thanks to the use of the tilt level switch, which has more than one model according to the area to be used. It is especially used in silos or hoppers where there is a high level of signal during an incorrect pouring. At the same time, the same signal is given when the flowing material accumulates. In some cases, it is possible to see blocking or piling up on conveyor belts. In this case, the alarm is activated and many material damages that may occur in the system can be prevented by giving a warning. If the material density is missing in the belt, an alarm is given so that the product deficiency can be eliminated immediately.
The variety of models depends on the need. It can be produced with or without mercury. This product, which is also known as a chute plug switch, is shaped according to the material it is obtained and coated with and according to the temperature. Although each model can be used in areas rising up to -40 degrees, the increasing degrees are separated from each other depending on the industrial area. There are alternatives of + 40 degrees, + 80 degrees and + 190 degrees. These products, which are suitable for heavy conditions, are those that have contact at 20 degrees, and there are also those that do not have this feature. In addition to such changes, whether the product is mercury-free or mercury-free, whether it has an extension plate, whether it is a cable-protected steel sleeving or a cable protection sorial tube is also among the determining factors. These products, which meet CE standards, have a place in many industrial areas.
The mercury or mercury-free tilt switch product, which is resistant to abrasions and harsh conditions, has a simple assembly process and there is an instruction manual that guides it. The product, which is very low cost, does not need special care, but it is made of quality material that can be used for a long time. The product, which is air, water or dust proof and not affected by them, is suitable for use in many different sectors.
Wide Range of Applications for Tilt Switch Probe
Tilt Switch Probes play a vital role in various bulk material handling systems, offering highly reliable solutions for monitoring and controlling material flow in industrial environments. These devices are essential in applications such as mining, cement production, grain processing, fertilizer plants, thermal power stations, and chemical industries. The primary function of the tilt level switch is to provide real-time alerts when material levels deviate from the desired range, enabling operators to take immediate corrective actions and prevent equipment damage or production loss.
The chute level sensor ensures optimal system performance by detecting material presence or absence, spillage, overfilling, or blockages. This enhances both safety and efficiency, particularly in high-demand environments where constant material flow is critical. By incorporating tilt switch probes into your conveyor systems or silos, you benefit from uninterrupted operations, extended equipment lifespan, and reduced maintenance costs.
Designed for Harsh Industrial Conditions
KBT Elektrik's Tilt Switch Probes are designed to perform under extreme working conditions. They are resistant to vibration, dust, moisture, and temperature variations. The product body can be manufactured with special coatings and sealing materials suitable for operations in environments ranging from -40°C to +190°C. This makes them ideal for use in outdoor facilities, high-temperature zones, and aggressive material handling processes.
Our tilt switch models are available with mercury or mercury-free contacts, and we provide options such as stainless steel protective tubing, extension plates, and cable-protected housings for added durability. Each model complies with CE standards and undergoes rigorous quality control tests before delivery.
Easy Installation and Maintenance-Free Operation
One of the key advantages of the tilt switch probe is its user-friendly installation. The product includes a comprehensive user manual and requires no complex configuration. Once installed, it operates with minimal maintenance requirements. Thanks to its airtight, waterproof, and dustproof design, the tilt probe offers long-term functionality without frequent servicing.
In environments where continuous material monitoring is crucial, using a tilt switch probe not only prevents potential system failures but also improves production quality. The device's cost-effective structure and long service life make it a preferred choice for companies aiming to optimize their automation and control systems.
Custom-Engineered Solutions from KBT Elektrik
At KBT Elektrik, we understand that every industrial setup has unique needs. That’s why we offer tailor-made tilt switch systems that can be adapted to your specific application. Whether you require custom probe lengths, different switching angles, or special material coatings, our engineering team will assist you in developing a solution that fits your project perfectly.
By choosing KBT Elektrik, you gain access to a team with in-depth expertise in industrial conveyor safety solutions. Our goal is to enhance your plant’s operational efficiency, minimize downtime, and provide reliable detection equipment you can trust under all working conditions.